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    立式加工中心的调试步骤是什么?
    2020-2-18 11:43:21

    立式加工中心在工厂或安装现场都需要仔细检测,因为机床调试的目的是验证加工中心安装是否稳定,传动、控制、控制系统是否正常、灵敏、可靠。那么,机床的调试步骤是非常重要的,让我们来看看立式加工中心的调试步骤是什么?

    The vertical machining center needs to be carefully inspected in the factory or on the installation site, because the purpose of machine tool debugging is to verify whether the machining center installation is stable, and whether the transmission, control and control systems are normal, sensitive and reliable. So, the debugging steps of the machine tool are very important. Let's see what the debugging steps of the vertical machining center are?

    一般情况下,立式加工中心调试需要遵循以下步骤:

    In general, the following steps shall be followed for commissioning of vertical machining center:

    1、根据手册要求向立式加工中心各润滑点加注所需的液压油,连接气源。

    1. According to the manual, fill the lubricating points of the vertical machining center with the required hydraulic oil and connect the air source.

    2、电源到立式加工中心,对每个零件或每个零件进行电源测试,然后全部供电。

    2. Power to the vertical machining center, power test each part or each part, and then all power supply.

    3.注浆及立式加工中心初始运行后,对机床的几何精度进行粗调,拆装后调整主要运动部件与主机的相对位置。机械手、刀架、交换台、位置对准等。这些工作完成后,可以用快干水泥填死主机并附着地脚螺栓,地脚螺栓处处预留孔填平。

    3. after the initial operation of the grouting and vertical machining center, the geometric accuracy of the machine tool is coarsely adjusted, and the relative position between the main moving parts and the main engine is adjusted after being disassembled and installed. Manipulator, tool holder, exchange table, position alignment, etc. After these works are completed, quick dry cement can be used to fill the main engine and attach the foundation bolts, which are filled with reserved holes.

    4. 调试并准备各种测试工具,如精密水平仪、标准方尺、平行方管等。数控加工中心机床

    4. Debug and prepare various testing tools, such as precision level, standard square, parallel square tube, etc. CNC machining center machine

    5、精调机床的水平度,使立式加工中心的几何精度达到允许误差范围,采用多点垫支承,在机床的自由状态下达到水平度,保证机床调整后的稳定性。

    5. The levelness of the machine tool shall be precisely adjusted to make the geometric accuracy of the vertical machining center reach the allowable error range. The multi-point pad shall be used to support and the levelness shall be reached under the free state of the machine tool to ensure the stability of the machine tool after adjustment.

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    6. 手动调节机械手相对于主轴的位置,并使用调节杆。安装刀柄最大重量时,应多次自动将刀柄从刀柄处切换到主轴位置,以保证精度,避免碰撞。

    6. Manually adjust the position of the manipulator to the main shaft, and use the adjusting rod. When installing the maximum weight of the handle, the handle shall be automatically switched from the handle to the spindle position several times to ensure the accuracy and avoid collision.

    7. 将立式加工中心的工作台移动到交换位置,调整托盘工位与交换工作台的相对位置,实现工作台的稳定自动交换,并安装工作台的最大负荷进行多次交换。

    7. Move the worktable of the vertical machining center to the exchange position, adjust the relative position of the pallet station and the exchange worktable, realize the stable automatic exchange of the worktable, and install the maximum load of the worktable for multiple exchanges.

    8. 检查数控系统和PLC装置的设定参数是否符合随机数据中的规定数据,然后测试主要操作功能的实现、安全措施和常用说明等。

    8. Check whether the setting parameters of CNC system and PLC device conform to the specified data in the random data, and then test the realization of main operation functions, safety measures and common instructions.